Forge of Empires
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How to Make a Simple Propane Forge for Blacksmithing - I Like To Make Stuff


Around the unburnt coke will be a transitional layer of coal being transformed into coke by the heat of the fire. Surrounding all is a ring or horseshoe-shaped layer of raw coal, usually kept damp and tightly packed to maintain the shape of the fire's heart and to keep the coal from burning directly so that it "cooks" into coke first.
If a larger fire is necessary, the smith increases the air flowing into the fire as well as feeding and deepening the coke heart.
The smith can also adjust the length and width of the fire in such a forge to accommodate different shapes of work.
The major variation from the forge and fire just described is a 'back draft' where there is no fire pot, and the tuyere enters the hearth horizontally from the back wall.
Coke and charcoal may be burned in the same forges that use coal, but since there is no need to convert the raw fuel at the heart of the fire as with coal , the fire is handled differently.
Individual smiths and specialized applications have fostered development of a variety of forges of this type, from the coal forge described above, to simpler constructions amounting to a hole in the ground with a pipe leading into it.
A gas forge typically uses propane or natural gas as the fuel. One common, efficient design uses a cylindrical forge chamber and a burner tube mounted at a right angle to the body.
The chamber is typically lined with refractory materials such as a hard castable refractory ceramic or a soft ceramic thermal blanket ex: Kaowool.
The burner mixes fuel and air which are ignited at the tip, which protrudes a short way into the chamber lining.
The air pressure, and therefore heat, can be increased with a mechanical blower or by taking advantage of the Venturi effect. Gas forges vary in size and construction, from large forges using a big burner with a blower or several atmospheric burners to forges built out of a coffee can utilizing a cheap, simple propane torch.
A small forge can even be carved out of a single soft firebrick. The primary advantage of a gas forge is ease of use, particularly for a novice. A gas forge is simple to operate compared to coal forges, and the fire produced is clean and consistent.
They are less versatile, as the fire cannot be reshaped to accommodate large or unusually shaped pieces;. It is also difficult to heat a small section of a piece.
A common misconception is that gas forges cannot produce enough heat to enable forge- welding , but a well designed gas forge is hot enough for any task.
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